This week we began working on a capability analysis for the
hub height dimension also known as the C8 dimension. There is a hub in the
center of each battery seal where eventually the nail is put through. This
measurement must be in line with the customer’s parameters or the battery may
not be able to function. However, due to the accuracy of the machines and the
leniency in the parameters we believe that it is unnecessary for us to be
measuring this dimension during each sample because the probability of the C8
dimension being out of the parameters is very small. Using the PPK from 17
different samples and Minitab we created a I-MR chart and a C8 Distribution
Plot. PPK is the long term capability of a process. The I-MR chart shows the
difference of PPK over each sample. The distribution plot gives us the
probability of “out of speculation,” or the probability of the hub height being
out of the customers parameters. We found that if the machine is operating on a
6 second cycle, meaning one shot every 6 seconds, that we would expect one
rejectable C8 in 100 octillion years.
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